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Filling holes in wood with wooden plugs :: Posted by: Admin on March 26th, 2014

wooden plug cutter

Filling holes in wood with wooden plugs

When it comes to filling holes in wood, plaster etc it is typically done with a powder filler or a two part filler, as discussed in this blog post about fillers, the different types and their uses.

But what do you do if you want to fill screw holes in wood and then varnish the wood in clear varnish or leave it natural, you could use a natural coloured filler or you could use wooden plugs or pellets. This may occur, for example if you have a hardwood window sill, such as oak or mahogany and you want to use a clear varnish on it, then you don’t want to see the filler, this is where these wooden plugs come in.

What are wooden plugs

Wooden plugs are used to conceal and hide screw holes in wood without the use of a wood filler. They are made from the same wood as surrounding wood so that the grain and wood colouring match in when finished. You can make your own wooden plugs by buying a wooden plug cutter, these are available from any good hardware or timber store. They come in different sizes to match the size hole you wish to fill.

When you drill the plug you will notice the edges are slightly tapered, this is to allow for a good fit.

Using wooden plugs

Firstly you will require a piece of wood, such as an off cut of the timber you wish to fill the screw hole in. You will also need the plug cutter.
Lay the off cut on a flat surface, drill into the off cut with the plug cutter, this will produce a plug for you. Once you have the plugs you require you can fix them into place.
Take some wood glue and put a little around the plug and a little in the screw hole. Next place the plug into the hole making sure the grain of the plug runs the same way as the surrounding wood, give the top of the plug a little tap with a hammer to ensure a good tight and secure fit. Wipe any excess glue that may ooze out with a damp cloth, allow the glue to fully dry.
When the glue has fully dried you can finish the plug off, to do this you need to carefully remove the top of the plug with a sharp chisel, leave the plug just proud of the surrounding timber. The remaining plug can then be sanded down level with the surrounding area.

Once you are happy with the plug you can apply the finishing coat over the wood and the screw hole will almost be invisible.

Wood plugs

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Posted in Building, Decorating, DIY Tips, Handyman tips, Woodwork | No Comments »


What is decorators caulk :: Posted by: Admin on January 8th, 2013

What is decorators caulk / filler

Decorators caulk is a decorating gap filler, is made of an acrylic and is flexible once dried. It is ideal for areas that have movement but cannot be used like a powder filler and cannot be rubbed down, it can be painted over. It is the best kept decorators secret ever, my wife had never heard about “flexi-filler” as she calls it until I met her.

Notice the spelling also, it is decorators caulk, not cork.

What is decorators caulk used for

Decorators caulk, or decorators filler as it’s sometimes called is used for filling gaps around door and window frames, along the top of skirting boards, gaps around the ceiling and coving line and is ideal for using if there is movement due to it’s flexible properties.

Caulking Gun

Use decorators caulk for:

  • Around Door frames
  • Around Window frames (Wood or UPVC)
  • Skirting boards
  • Ceiling and wall line
  • Around coving
  • Staircases
  • Interior wall corners

How long does decorators caulk take to dry

This is dependent on many factors such as room temperature and humidity, size of gap filled and porousness of where it has been applied. The drying time can be anything from 20 minutes to 2 or more hours. If unsure it is best to leave for a few hours before over painting it.

How to use decorators caulk

Decorators caulk is easy to use, we have written a post detailing how to use decorators caulk on our other blog DIY By Design so there isn’t any need to cover it in depth here.

Why does decorators caulk crack

Decorators caulk may crack if the gap you filled is too large, it may also sink or shrink slightly. If this is the case apply a second layer of caulk over the top of the first one.

If the caulk has cracked or crazed when you have painted it, this could be you didn’t leave it long enough for it to dry.

It isn’t uncommon for paint to crack or craze on top of the filler, this is mostly a problem for emulsions, a simple solution is to paint over the caulk with a non-vinyl paint, such as an acrylic primer.

Update

I have done a review on a caulk that doesn’t crack or craze, I have been using it for a while and the results are good.
Read my Review Of Dunlop Pro Decor Flexible Acrylic Filler Caulk here. And if you would like to buy some for yourself you can buy Dunlop Pro Decor Flexible Filler caulk from here.

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Posted in DIY Tips, Handyman tips | 40 Comments »


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